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Epoxy Potting and Machines: A Quick Guide

 

Epoxy is among the most popular resins used by several industries today. Epoxy potting is also an ever evolving technology that is at the forefront of various manufacturing processes. Epoxies protect sensitive electronic parts from heat and dust in a whole range of scenarios, from application of surface mount adhesive on printed circuit boards to filling high-level machines for potting, etc.

 

Popular Types of Epoxy Potting Machines 

 

Epoxy potting machines are easy to set up and can be used in minutes. Similar data about this are disclosed at http://en.wikipedia.org/wiki/Potting_(electronics). Epoxies are stronger and hold up against chemicals and variations in temperature than many other potting and adhesive materials. Some epoxies can stand extreme temperatures and are thus the best option for potting and encapsulation. There are many different types of epoxy machines which allow the resin to be applied more efficiently. For smaller projects, the resin may also be used by manually spreading it on the work surface with the use of a paintbrush.

 

One simply epoxy potting machine is known as a manual handheld dispenser which comes in the shape of a gun. Epoxy-filled tubes are fitted into the machine which then dispenses the resin when the trigger is pulled. There are many kinds of automatic Scara Robots such as the pneumatic dispenser. Some systems have a multi-angle adjustable head which may be positioned over a work table.  These dispensers are highly precise when depositing epoxy, making them a common tool used in industrial environments.

 

Electronic Potting Machines 

 

Epoxy adhesives are made through the combination of a polyamine and an epoxide heated together. During the dispensing process, the hardener and polyurethane resin are thoroughly mixed. Epoxy potting is controlled by computerized, precision electronic dispensing machines in large scale manufacturing. Know more about this at dispenserite.ca. This means minimum adjustments may be made to the location and quantity of the resin in order to produce high quality output. Such machines also remove the risk of human error which could otherwise result in unnecessary costs during dispensing.

 

Pointers for Epoxy Potting

 

It is important to maintain the cleanliness of the dispenser and potting equipment prior to storage in order to prevent epoxy traces from blocking the dispensing unit's tip. Clogged equipment may be cleaned by cutting any hardened polyurethane resin using a knife or sharp blade. Some epoxy potting machines also have a cover for the tip so that the tubes are kept sealed when not used. In any case, you should take care not to overdispense epoxy adhesives, and all excesses should be wiped away immediately before the adhesive is cured.

 

Epoxy-curing Oven

 

Epoxy curing can be done fastest with the use of an epoxy curing oven. The epoxy has to be left to cure, then heated. Before buying a curing oven, consider heating capacity, internal space and overall space consumed. One drawback of using a curing oven is cost, but this is compensated by the fact that there is no need for new production lines or additional shifts in order to meet the demand.

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